Cambridge ALD

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Cambridge ALD
Picture of Cambridge ALD text
Essentials
Full nameSavannah S100 (gen. 1)
ManufacturerCambridge NanoTech (Veeco)
DescriptionAtomic layer deposition system
LocationCleanroom 1 (03.2.209A)
Cleanroom 2 (03.2.203B)
Responsibility
PrimaryMartin
SecondarySmitha

Two nearly identical Savannah S100-like systems are used for atomic layer deposition of aluminum oxide and hafnium oxide.

Other material deposition alternatives at the NBI cleanroom:


Growth per cycle (GPC) monitoring

Available processes

Deposited material Precursor ALD1 ALD2 Ref.
Hafnium oxide (HfOx, HfO2)
TDMAH
tetrakis(dimethylamino)hafnium
[(CH3)2N]4Hf
TDMAH.png
Yes Yes [1]
Aluminum oxide (AlOx, Al2O3)
TMA
trimethylaluminum
(CH3)3Al
TMA.png
Yes Yes [2]

Standard operating procedure

Video on how to operate ALD 1:

Video on how to operate ALD 2:

  • Log the base pressure on the Excel notebook.
  • Open valve on top of the nitrogen bottle.
  • Check the nitrogen bottle pressure:
    • Main bottle pressure should be at least 5 bar
    • Line pressure >1 bar (ALD1) 1-2 bar (ALD2).
    If line pressure is outside of range, carefully adjust the regulator valve with the flow set to 20 sccm.
  • Make sure the valves of all precursors inside the ALD machine are closed.
  • Run recipe Default_cleaning to pump out any residual gas in the gas lines.
    With flow set to 0 the actual flow can be between 0-1 sccm.
  • Press the VENT or VENT REACTOR button.
  • Open the metal lid.
  • Put your sample inside, roughly in the center, away from the gas inlet and outlet.
    Check whether the rubber O-ring is properly seated.
  • Close the metal lid. Check that the lid is aligned to sit directly on top of the reactor chamber.
  • Press the PUMP or PUMP REACTOR button.
    Pressure with flow set to 0: ~5e-2 Torr or lower.
  • Place the metal cage on top of the tool.
  • Open relevant precursor valves.
  • Run your recipe.
  • Pressure with 20 sccm N2 flow present: low e-1 Torr.
  • ALD1 pulse lengths: H2O ~0.5 s, HfOx TDMAH 0.2 s, AlOx TMA 0.02 s.
  • ALD2 pulse lengths: H2O ~0.02 s, HfOx TDMAH 0.2-0.5 s.
  • Close precursor valves.
  • Press the big round VENT or VENT REACTOR button.
  • Place the metal cage on the side of the tool.
  • Take out your sample. Check the rubber o-ring.
  • Press the big round PUMP or PUMP REACTOR button.
  • Close the nitrogen bottle valve on top of the bottle.
  • Run recipe Default_heater_set.

Technical notes

  • Recipe file location
    ALD1: C:\Savannah\Users\Standard\
    ALD2: C:\Cambridge Nanotech\Recipes\
  • Log file location
    ALD1: C:\ALD data. Includes pressure data, screenshot at termination.
    ALD2: C:\Cambridge Nanotech\Log\. Includes pressure and heater temperature data, screenshot at termination, software event logs.

Troubleshooting

Pressure reading obviously wrong (above 1e3 Torr or below 1e-4 Torr)
Pressure gauge failure. Unplug the network cable from the small square pressure gauge beneath the chamber and plug it back in. The pressure reading should return to expected values.
No peak visible during precursor pulse
  • Precursor valves closed. Make sure the relevant precursor valves are open. Consult the labels on the inside of the door.
  • Pulse time too short. Select the lowest plotting interval and check whether you can spot a small peak when the automatic valve opens. Increase pulse time as needed.
Cannot open lid upon venting
  • Chamber pressure still below atmosphere. Confirm pressure reading in software. If pressure is below 5e2 Torr, check whether the nitrogen bottle valve is open.
  • Rubber O-ring can get stuck to the lid. Gently but firmly lift the lid. Reseat the O-ring if needed.

Remote access

  • TeamViewer: ALD1, ALD2
  • LogMeIn: ALD1 (CR1), ALD2 (CR2)